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先鋒智能是噴霧干燥機(jī)專(zhuān)業(yè)設(shè)計(jì)、制造廠家,有壓力、高速離心、中藥浸膏專(zhuān)用幾大系列,霧化器質(zhì)量可靠,備有小型噴霧可供實(shí)驗(yàn)室及試料使用。
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先鋒智能 創(chuàng)建于1997年

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印度Comp洗滌劑噴霧干燥機(jī)
信息來(lái)源: | 發(fā)布日期: 2012-12-27 10:15:59 | 瀏覽量:618
文章摘要:

在當(dāng)前的高噸位的噴霧干燥機(jī) - 干燥洗滌劑的生產(chǎn),連續(xù)混合原料被用于形成是在干燥塔噴嘴霧化噴霧干燥的配方。許多噴淋塔已經(jīng)建立的靈活性雙方合作的電流和計(jì)數(shù)器 - 目前的空氣流動(dòng),以處理特殊的配方和實(shí)現(xiàn)特定的容重。

用于洗滌劑配方的工廠布局由進(jìn)料泵的噴嘴霧化器的進(jìn)料制備區(qū)段(自動(dòng)送料,配料和混合),干燥的粉狀物料輸送和計(jì)量,接著徹底混合,篩選和包裝。

直鏈烷基苯磺酸鹽糊,計(jì)量加入的漿料制備槽一起計(jì)量的硅酸鈉溶液,和固體的磷酸鹽,硫酸鹽和添加劑。漿料制備槽充當(dāng)粗混合器。這里腫塊被分解和消除氣袋。材料混合后輸送到老齡化的容器。

混合,小心地控制,以防止?jié){料的曝氣。料漿通過(guò)一個(gè)粗過(guò)濾器,均質(zhì)機(jī)(膠體磨)和精濾。脫氣的產(chǎn)品進(jìn)行,如果必要的話。恒定的固體含量和粘度的淤漿,是準(zhǔn)備用于噴霧干燥。產(chǎn)品在飼料中處理部分的處理起著很大的作用,在干燥的產(chǎn)品的質(zhì)量(如制粒,罰款的程度,等等。)

由高壓泵(50 - 80℃,120 - 180°F)的漿料送入噴霧干燥器。主要用于逆流產(chǎn)品空氣流量。逆流單元具有多個(gè)噴嘴一直聲稱(chēng)自己是特殊的優(yōu)點(diǎn),逆流系統(tǒng)提供高產(chǎn)品的堆積密度0.3 - 0.4 G/CM3和水分含量6 - 15%。順流系統(tǒng)給予較低的堆積密度0.1 - 0.3 G/CM3含水量3 - 8%。

絕大多數(shù)粉葉室的基礎(chǔ)。氣旋或袋式過(guò)濾器排出的廢氣中夾帶的罰款部分恢復(fù)。這些罰款,重淤漿。

主要產(chǎn)品是皮帶輸送到一個(gè)空氣提升。傳送帶上進(jìn)行任何干燥后給藥。這可以是有機(jī)泡沫促進(jìn)劑(月桂醇),酶(蛋白水解)和過(guò)硼酸鈉??諝馓嵘l(fā)重力進(jìn)料通過(guò)屏幕和一個(gè)香料室包裝機(jī)將產(chǎn)品從存儲(chǔ)料斗的粉末。

In current high- tonnage production of spray - dried detergents, continuous mixing of ingredients is used to form formulations that are spray dried in drying towers with nozzle atomization. Many spray towers have built-in flexibility of both co-current and counter - current air flows in order to handle special formulations and achieve specific bulk density.

The plant layout for detergent formulations consists of a feed-preparation section (automatic feeding, proportioning and mixing) feed pumping to the nozzle atomizer, dried- powder conveying and dosing, followed by thorough blending, screening and packaging.

Linear alkyl benzene sulphonate paste, is metered into a slurry preparation tank together with metered sodium silicate solution, and solid phosphates, sulphates and additives. The slurry preparation tank acts as a coarse mixer. Here lumps are broken down and air pockets are eliminated. Materials after blending are conveyed to an ageing vessel.

Mixing is carefully controlled to prevent aeration of the slurry. Feed slurry passes through a coarse filter, homogenizer (colloid mill) and fine filter. Deaeration of product is carried out if necessary. The slurry of constant solid content and viscosity is ready for spray drying. The handling of product in the feed treatment section plays a large role in the quality of the dried product (e.g. granulation, degree of fines, etc.)

The slurry (50 - 80°C, 120 - 180°F) is fed to the spray dryer by a high-pressure pump. Counter -current product-air flows are mainly used. A counter-current unit with multiple nozzles has been claimed to be of special merit, Counter -current systems give high product bulk densities 0.3 - 0.4 g/cm3 and moisture content 6 - 15%. Co-current systems give low bulk densities 0.1 - 0.3 g/cm3 with moisture content 3 - 8%.

The vast majority of powder leaves the base of the chamber. The entrained fines fraction is recovered from the exhaust air in cyclones or bag filters. These fines are reslurried.

The main product is belt conveyed to an air lift. Any after-drying dosing is carried out on the belt. This can be organic foam boosters (lauryl alcohol), enzymes (proteolytic) and sodium perborate. The air lift raises the powder to a storage hopper from where gravity feed takes the product through screens and a perfuming chamber to packing machines.

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