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先鋒智能是噴霧干燥機(jī)專業(yè)設(shè)計(jì)、制造廠家,有壓力、高速離心、中藥浸膏專用幾大系列,霧化器質(zhì)量可靠,備有小型噴霧可供實(shí)驗(yàn)室及試料使用。
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美國Dedert噴霧干燥機(jī)
信息來源: | 發(fā)布日期: 2012-12-24 10:04:01 | 瀏覽量:990
文章摘要:

Dedert噴霧干燥機(jī)

Dedert開創(chuàng)了一個(gè)新的高速旋轉(zhuǎn)霧化器,化工,食品等行業(yè)的發(fā)展。一系列新的Dedert圍繞創(chuàng)新的,正在申請專利的霧化器,噴霧干燥機(jī),增加了其廣闊的產(chǎn)品組合,^的蒸發(fā)和干燥技術(shù),并提高Dedert的聲譽(yù),質(zhì)量和性能。

新的設(shè)計(jì),磁軸承技術(shù)的基礎(chǔ)上,省去了高昂的維修齒輪傳動裝置,軸承,軸,油潤滑和冷卻系統(tǒng),為^苛刻的應(yīng)用提供了無與倫比的靈活性。^先進(jìn)的旋轉(zhuǎn)式霧化器是一個(gè)強(qiáng)大的機(jī)械性能和緊湊的設(shè)計(jì),它提供了比傳統(tǒng)的旋轉(zhuǎn)技術(shù),降低維護(hù)和更高的可靠性。霧化器提供了完整的變速驅(qū)動器和一個(gè)完全自動化的基于PLC的實(shí)用程序和控制系統(tǒng)。

旋轉(zhuǎn)霧化器的主要特點(diǎn): •內(nèi)置在磁軸承技術(shù)。 •可使用16,000 RPM,設(shè)計(jì)的第一臨界速度下運(yùn)行。 •高容量單位可高達(dá)350HP。 •立即兼容現(xiàn)有的設(shè)施。 •完整的存儲在芝加哥舉行的戰(zhàn)略單位,IL。 •易于維護(hù)和服務(wù)。

噴霧干燥機(jī)是霧化成細(xì)小的液滴的漿料或溶液形式的液體進(jìn)料的過程中。加熱的干燥氣體通過蒸發(fā)的液體相,然后將其轉(zhuǎn)換成干粉末的霧化粒子。在霧化過程中,可以實(shí)現(xiàn)與旋轉(zhuǎn)輪聯(lián)接到一個(gè)高速驅(qū)動器或噴霧噴嘴霧化系統(tǒng)。這兩種方法都提供了優(yōu)勢,為特定的產(chǎn)品特性,包括顆粒大小及分布,密度,形狀和形態(tài),和分散性。

旋轉(zhuǎn)霧化是^靈活的方法,控制進(jìn)給速率和烘干機(jī)的操作,同時(shí)保持所需的干產(chǎn)品的規(guī)格。一個(gè)專門設(shè)計(jì)的霧化輪和液體進(jìn)料分配器結(jié)合,旋轉(zhuǎn)霧化器,可容納范圍廣泛的液體飼料,包括磨料產(chǎn)品。

新的噴霧干燥機(jī)增強(qiáng)與一個(gè)創(chuàng)新的氣體分散器,以確保^佳的加熱的干燥氣體和霧化噴涂云之間的接觸,從而提高機(jī)的性能和效率。

專有的爆炸排氣門保護(hù)系統(tǒng),為新的和現(xiàn)有的設(shè)備符合^新規(guī)范的要求,并為嵌入式安裝,提供一個(gè)衛(wèi)生的密封設(shè)計(jì)。

噴霧干燥系統(tǒng)提供^有效的產(chǎn)品分離和氣體凈化技術(shù)提供。高效率的旋風(fēng),袋式除塵器或濕法洗滌器成立為法團(tuán)的污染控制,以滿足^嚴(yán)格的工廠排放的要求。完全集成的熱氧化系統(tǒng)還可以去除VOC及其他排放物。

噴霧干燥系統(tǒng)可以在單個(gè)或多個(gè)帶有集成的流化床處理階段。通常設(shè)置為后干燥,附聚,空調(diào)和冷卻的流化床系統(tǒng)。 Dedert的噴霧干燥系統(tǒng),可以從試點(diǎn)規(guī)模達(dá)20,000公斤/小時(shí)蒸發(fā)。

能源一體化和熱回收提供了^節(jié)能的系統(tǒng)。與Dedert蒸發(fā)系統(tǒng)相結(jié)合,可以提供一個(gè)完整的Dedert干品廠,食品,化工等行業(yè)的液體濃度。

Dedert很好地提供噴霧干燥器更換,改造,升級和審核,我們提供了一個(gè)互補(bǔ)的審查現(xiàn)有的噴霧干燥設(shè)備。

dedert噴霧干燥器在食品工業(yè)中使用的產(chǎn)品,如:成分,香料,甜味劑,矯味劑,植物性藥材,保健食品,維生素,礦物質(zhì),乳劑,矯味劑,蛋白質(zhì),酵母,淀粉和糖。

對于化工行業(yè),Dedert噴霧干燥機(jī)用于產(chǎn)品,如:特種化學(xué)品,無機(jī)化學(xué)品,礦產(chǎn)品,顏料和染料,陶瓷。

Dedert Spray Dryers

Dedert has pioneered the development of a new high speed rotary atomizer for the chemical and food industries. Dedert's new range of spray dryers, built around the innovative, patent pending atomizer, adds to its expansive portfolio of leading evaporation and drying technologies and enhances Dedert's reputation for quality and performance.

The new design, based on magnetic bearing technology, eliminates the need for high maintenance gear drives, bearings, shafts, oil lubrication and cooling systems, providing unparalleled flexibility for the most demanding applications. The cutting edge rotary atomizer is a robust mechanical and compact design, which offers lower maintenance and higher reliability over conventional rotary technology. The atomizer is provided complete with variable speed drive and a fully automated PLC-based utility and control system.

Key features of the rotary atomizer: •    Built around magnetic bearing technology. •    Capable of 16,000rpm, designed to run below first critical speed. •    High capacity units available up to 350hp. •    Immediately compatible with existing installations. •    Complete strategic units held in storage in Chicago, IL. •    Easy to maintain and service.

Spray drying is the process of atomizing a liquid feed in either a slurry or solution form into fine droplets. Heated drying gas then converts the atomized particles into a dry powder by evaporation of the liquid phase. The atomization process can be accomplished with a rotary wheel coupled to a high speed drive or a spray nozzle atomizing system. Both methods offer advantages for specific product properties, including particle size and distribution, density, shape and morphology, and dispersibility.

Rotary atomization is the most flexible method of controlling feed rate and dryer operation while maintaining the required dry product specifications. Combined with a specially designed atomizing wheel and liquid feed distributor, the rotary atomizer can accommodate a broad range of liquid feeds, including abrasive products.

The new spray dryer is enhanced with an innovative gas disperser to ensure optimum contact between the heated drying gas and atomized spray cloud, and thereby improve dryer performance and efficiency.

A proprietary explosion vent door protection system for new and existing installations meets the latest code requirements and is flush mounted, providing a sanitary tight seal design.

The spray drying systems are supplied with the most efficient product separation and gas cleaning technology available. High efficiency cyclones, bag filters or wet scrubbers are incorporated for pollution control to meet the most rigid plant emission requirements. Fully integrated thermal oxidation systems can also be included for removal of VOC and other emissions.

The spray drying system can be in single or multiple stages with integrated fluid bed processing. The fluid bed system is typically provided for post drying, agglomeration, conditioning and cooling. Dedert’s Spray Drying systems are available from pilot scale up to 20,000 kg/hr evaporation.

Energy integration and heat recovery offers the most energy efficient system. Combined with Dedert evaporation systems, Dedert can provide a complete liquid concentration to dry product plant for the food and chemical industries.

Dedert is well placed to offer spray dryer replacement, retrofits, upgrades and audits; we offer a complementary review of existing spray drying plants.

Dedert spray dryers are used in the food industry for products such as: ingredients, spices, sweeteners, flavors, botanicals, nutraceuticals, vitamins, minerals, emulsions, flavors, proteins, yeast, starches and sugars.

For the chemical industry, Dedert spray dryers are used for products such as: specialty chemicals, inorganic chemicals, minerals, pigments and dyestuffs, and ceramics.

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